High-Performance Power Tool Motor Driver Solution

High-Performance Power Tool Motor Driver Solution

This solution is built on high-performance Arm Cortex-M3 and Cortex-M4 series chips and uses a sensorless FOC control strategy based on high-frequency injection, so the motor delivers maximum torque at any speed — including startup and low-speed operation. The FOC sinusoidal algorithm also makes the motor more energy efficient, extending the runtime of battery-powered tools.

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High-Performance Power Tool Motor Driver Solution

This solution is built on high-performance Arm® Cortex®-M3 and Cortex®-M4 series chips and uses a sensorless FOC control strategy based on high-frequency injection, so the motor delivers maximum torque at any speed — including startup and low-speed operation. The FOC sinusoidal algorithm also makes the motor more energy efficient, extending the runtime of battery-powered tools.

Solution Overview

Several Arm® Cortex®-M3 and Arm® Cortex®-M4 core main controllers are available; a high-frequency injection algorithm based on FOC drives the motor through PWM and ADC.

Recommended MCU

  • NXP KV3x series: Arm® Cortex®-M4 core, motor-dedicated MCU family; up to 120MHz core frequency; 64KB~512KB Flash / 16KB~96KB RAM; 12bit ADC, 16bit motor-dedicated PWM; packages HVQFN32/LQFP48/QFP64/LQFP100
  • GD GD32F1xx series: Arm® Cortex®-M3 core; up to 108MHz core frequency; 16KB~3MB Flash / 6KB~96KB RAM; 12bit ADC, 16bit PWM; packages QFN36/LQFP48/ LQFP64/ LQFP100/ LQFP144
  • HDSC HC32F4xx series: Arm® Cortex®-M4F core; up to 168MHz core frequency; 512KB Flash / 192KB RAM; 12bit ADC, 16bit PWM; packages QFN48/LQFP48/ QFN60/ LQFP64/ LQFP100

Core Components

  • MCU: KV3x (NXP)
  • MCU: GD32F1xx (GD)
  • MCU: HC32F4xx (HDSC)
  • DC/DC: MPS, full part number available on request
  • MOSFET: Nexperia, full part number available on request
  • Op-Amp: 3Peak, full part number available on request

Functional Block Diagram

Functional Block Diagram
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