FOC Brushless Motor Driver Solution

FOC Brushless Motor Driver Solution

An FOC electronic speed controller (ESC) for which we can supply different chipset combinations to match the application — drones, portable oxygen concentrators, home ventilators, industrial fans and more. Common configurations include a compact 20A~40A FOC ESC measuring 18mm×35mm, and an ultra-compact 10A FOC ESC measuring 20mm×16mm (which can be shrunk further if required).

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FOC Brushless Motor Driver Solution

An FOC electronic speed controller (ESC) for which we can supply different chipset combinations to match the application — drones, portable oxygen concentrators, home ventilators, industrial fans and more. Common configurations include a compact 20A~40A FOC ESC measuring 18mm×35mm, and an ultra-compact 10A FOC ESC measuring 20mm×16mm (which can be shrunk further if required).

Solution Overview

The solution uses advanced sensorless FOC technology, delivering energy savings, quiet operation, fast response and reliable start-up from zero speed. It includes multiple protection mechanisms: overvoltage, undervoltage, overcurrent, stall, phase loss, no-load and drive-circuit self-test. A choice of control interfaces is available, including CAN, UART, I2C, SPI and PWM communication. Alongside outstanding performance, product reliability is assured.

Recommended MCU

  • KV series: MKV30F64VFM10 — Arm® Cortex®-M4 core, motor-dedicated MCU family; 100MHz core clock; 16kB RAM / 64kB Flash; 12bit ADC, 16bit motor-dedicated PWM

Core Components

  • MCU: MKV30F64VFM10 (NXP)
  • LDO: MPS, full part number available on request
  • Mosfet: Nexperia, full part number available on request
  • Op-amp: 3Peak, full part number available on request
  • Power module: MPS, full part number available on request

Key Features

  • Energy efficient — 5%~20% less power consumption than a square-wave ESC
  • Fast acceleration and deceleration — more than twice as fast as a square-wave ESC
  • Low noise — sinusoidal current means no current whine from start-up to top speed
  • Reliable start-up — zero-speed start, with over 3000 consecutive reliable instant starts from standstill to top speed
  • Stable high speed — more than 5% higher speed than a typical square-wave ESC
  • Adaptive propeller support — automatically adapts to any propeller, no parameter tuning needed
  • Automatic compensation — compensates for motor parameter drift on the fly while running

Applications

Drones, medical, industrial, IoT

Reference Design ESC-20A-NANO3

  • Suitable for palm-sized drones, agricultural drones, air purifiers, home ventilators and more
  • Small size, high power, customizable to requirements
  • Built on the AMetal-FOC motor library, covered by multiple national patents
  • Delivers excellent performance while assuring product reliability

Functional Block Diagram

Functional Block Diagram
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