Cost-Effective Power Tool Motor Drive Solution

Cost-Effective Power Tool Motor Drive Solution

Built around the HDSC HC32M120 series, this solution uses a sensorless square-wave control strategy with synchronous rectification to deliver high torque and high-speed operation from a BLDC motor. It suits low-voltage, high-power tool applications such as electric drills, angle grinders, impact drills, electric wrenches and rotary hammers.

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Cost-Effective Power Tool Motor Drive Solution

Built around the HDSC HC32M120 series, this solution uses a sensorless square-wave control strategy with synchronous rectification to deliver high torque and high-speed operation from a BLDC motor. It suits low-voltage, high-power tool applications such as electric drills, angle grinders, impact drills, electric wrenches and rotary hammers.

Key Points

  • Sensorless square-wave control with pre-closed-loop high-torque startup
  • Up to 48MHz core clock, with over-voltage, under-voltage, over-current and stall protection
  • Up to 12,000 rpm (12V / 7 pole-pair BLDC)

Solution Overview

The main controller is an HDSC HC32M120 series MCU, running a sensorless square-wave algorithm and driving the motor through 6-channel PWM.

Recommended MCU

  • HDSC HC32M120 series: Arm® Cortex®-M0+ core, cost-effective MCU family; up to 48MHz core clock; 64KB~128KB Flash / 8KB RAM; 12bit ADC, 16bit PWM, analog comparator; LQFP32/QFN48/TQFP48/LQFP64 packages

Core Components

  • MCU: HC32M120x (HDSC)
  • LDO: MPS, full part number available on request
  • MOSFET: Nexperia, full part number available on request
  • Comparator: 3Peak, full part number available on request

Functional Block Diagram

Functional Block Diagram
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